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DTPPL’s Fully Automatic Bottle Rinsing, Filling, and Capping Machine: Specifications, Features, and Benefits
May 1, 2025
In the competitive bottled water industry, ensuring the highest standards of hygiene, precision, and efficiency is crucial for maintaining consumer trust and meeting production demands. DTPPL’s Fully Automatic Bottle Rinsing, Filling, and Capping Machine, also known as a Tribloc System, is designed to streamline the entire bottling process—rinsing, filling, and capping—on a single synchronized base. This article will cover every detail about the specifications, features, and benefits of this innovative machine, emphasizing its role in optimizing production lines, improving product quality, and driving profitability.
Introduction to DTPPL’s Tribloc System
The Tribloc system combines three critical operations—rinsing, filling, and capping—into a single machine. This fully automatic operation is powered by a Programmable Logic Controller (PLC), ensuring that all processes are synchronized for maximum efficiency. Whether you’re a small startup or a medium-sized business, DTPPL’s Tribloc system is capable of scaling your production with its high-speed performance, making it ideal for the bottled water industry.
The key to DTPPL’s success lies in its meticulous attention to detail in both design and operation. With stainless steel construction, hygienic standards, and advanced automation, the Tribloc system helps businesses ensure that their bottled water is consistently clean, accurately filled, and securely capped.
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Key Specifications of DTPPL’s Bottle Rinsing, Filling, and Capping Machine
DTPPL’s rinsing filling capping machine specifications are designed to meet the needs of various production scales. Below are the detailed specifications for different models:
30 BPM Tribloc Machine Specifications
| Parameter / Component | Specification Details | Quantity |
| Nominal Capacity | ~30 Bottles Per Minute (BPM) (for standard 500ml/1L) | |
| Machine Type | Rotary Monobloc | 1 No. |
| Rinsing Heads | ~6 – 8 Heads (Neck Grippers) | ~6-8 Nos. |
| Filling Valves | ~6 – 8 Heads (Gravity Filling, SS 316L) | ~6-8 Nos. |
| Capping Heads | ~3 – 4 Heads (Magnetic Clutch Screw Capping) | ~3-4 Nos. |
| Suitable Bottle Range | 200ml to 2 Liters (with change parts) | |
| Suitable Cap Range | Standard Plastic Screw Caps (e.g., 28mm PCO) | |
| Bottle Handling | Infeed Air Conveyor Interface, Star Wheels, Neck Grippers, Outfeed Conveyor Interface | 1 Set |
| Rinsing System | Rotary, Nozzle Spray (Water/Ozone), Drain Collection | 1 Set |
| Filling System | Rotary, Gravity Fill, SS 316L Product Tank with Level Control, SS 316L Valves | 1 Set |
| Capping System | Rotary, Cap Hopper, Elevator, Sorter & Chute, Magnetic Clutch Capping Heads | 1 Set |
| Control Panel | PLC + Touchscreen HMI, SS 304 Enclosure, VFD for Speed Control, Basic Diagnostics | 1 No. |
| Construction | Main Frame: SS 304, Contact Parts: SS 316L / Food Grade Polymer, Safety Guarding | 1 Lot |
| Required Utilities (Typical) | Air: ~6-7 bar, Rinsing Water: ~150-250 LPH @ 2-3 bar, Power: ~5-8 kW |
40 BPM Tribloc Machine Specifications
| Parameter / Component | Specification Details | Quantity |
| Nominal Capacity | ~40 Bottles Per Minute (BPM) (for standard 500ml/1L) | |
| Machine Type | Rotary Monobloc | 1 No. |
| Rinsing Heads | ~8 – 10 Heads (Neck Grippers) | ~8-10 Nos. |
| Filling Valves | ~8 – 10 Heads (Gravity Filling, SS 316L) | ~8-10 Nos. |
| Capping Heads | ~4 – 5 Heads (Magnetic Clutch Screw Capping) | ~4-5 Nos. |
| Suitable Bottle Range | 200ml to 2 Liters (with change parts) | |
| Suitable Cap Range | Standard Plastic Screw Caps | |
| Bottle Handling | Infeed Air Conveyor Interface, Star Wheels, Neck Grippers, Outfeed Conveyor Interface | 1 Set |
| Rinsing System | Rotary, Nozzle Spray (Water/Ozone), Drain Collection | 1 Set |
| Filling System | Rotary, Gravity Fill, SS 316L Product Tank with Level Control, SS 316L Valves | 1 Set |
| Capping System | Rotary, Cap Hopper, Elevator, Sorter & Chute, Magnetic Clutch Capping Heads | 1 Set |
| Control Panel | PLC + Touchscreen HMI, SS 304 Enclosure, VFD for Speed Control, Diagnostics | 1 No. |
| Construction | Main Frame: SS 304, Contact Parts: SS 316L / Food Grade Polymer, Safety Guarding | 1 Lot |
| Required Utilities (Typical) | Air: ~6-7 bar, Rinsing Water: ~200-300 LPH @ 2-3 bar, Power: ~6-10 kW |
60 BPM Tribloc Machine Specifications
| Parameter / Component | Specification Details | Quantity |
| Nominal Capacity | ~60 Bottles Per Minute (BPM) (for standard 500ml/1L) | |
| Machine Type | Rotary Monobloc | 1 No. |
| Rinsing Heads | ~12 – 16 Heads (Neck Grippers) | ~12-16 Nos |
| Filling Valves | ~12 – 16 Heads (Gravity Filling, SS 316L) | ~12-16 Nos |
| Capping Heads | ~6 – 8 Heads (Magnetic Clutch Screw Capping) | ~6-8 Nos. |
| Suitable Bottle Range | 200ml to 2 Liters (with change parts) | |
| Suitable Cap Range | Standard Plastic Screw Caps | |
| Bottle Handling | Infeed Air Conveyor Interface, Star Wheels, Neck Grippers, Outfeed Conveyor Interface | 1 Set |
| Rinsing System | Rotary, Efficient Nozzle Spray (Water/Ozone), Drain Collection | 1 Set |
| Filling System | Rotary, Gravity Fill, SS 316L Product Tank with Level Control, SS 316L Valves | 1 Set |
| Capping System | Rotary, Cap Hopper, Elevator, Sorter & Chute, Magnetic Clutch Capping Heads | 1 Set |
| Control Panel | PLC + Touchscreen HMI, SS 304 Enclosure, VFD, Recipe Management, Diagnostics | 1 No. |
| Construction | Main Frame: SS 304, Contact Parts: SS 316L / Food Grade Polymer, Safety Guarding | 1 Lot |
| Required Utilities (Typical) | Air: ~6-7 bar, Rinsing Water: ~300-450 LPH @ 2-3 bar, Power: ~8-12 kW |
90 BPM Tribloc Machine Specifications
| Parameter / Component | Specification Details | Quantity |
| Nominal Capacity | ~90 Bottles Per Minute (BPM) (for standard 500ml/1L) | |
| Machine Type | Rotary Monobloc | 1 No. |
| Rinsing Heads | ~16 – 20 Heads (Neck Grippers) | ~16-20 Nos |
| Filling Valves | ~16 – 20 Heads (Gravity Filling, SS 316L) | ~16-20 Nos |
| Capping Heads | ~8 – 10 Heads (Magnetic Clutch Screw Capping) | ~8-10 Nos. |
| Suitable Bottle Range | 200ml to 2 Liters (with change parts) | |
| Suitable Cap Range | Standard Plastic Screw Caps | |
| Bottle Handling | Infeed Air Conveyor Interface, Star Wheels, Neck Grippers, Outfeed Conveyor Interface | 1 Set |
| Rinsing System | Rotary, Efficient Nozzle Spray (Water/Ozone), Drain Collection | 1 Set |
| Filling System | Rotary, Gravity Fill, SS 316L Product Tank with Level Control, SS 316L Valves | 1 Set |
| Capping System | Rotary, Cap Hopper, Elevator, Sorter & Chute, Magnetic Clutch Capping Heads | 1 Set |
| Control Panel | PLC + Touchscreen HMI, SS 304 Enclosure, VFD, Recipe Management, Diagnostics | 1 No. |
| Construction | Main Frame: SS 304, Contact Parts: SS 316L / Food Grade Polymer, Enhanced Safety Guarding | 1 Lot |
| Required Utilities (Typical) | Air: ~6-8 bar, Rinsing Water: ~450-600 LPH @ 2-3 bar, Power: ~10-15 kW |
120 BPM Tribloc Machine Specifications
| Parameter / Component | Specification Details | Quantity |
| Nominal Capacity | ~120 Bottles Per Minute (BPM) (for standard 500ml/1L) | |
| Machine Type | Rotary Monobloc | 1 No. |
| Rinsing Heads | ~20 – 24 Heads (Neck Grippers) | ~20-24 Nos |
| Filling Valves | ~20 – 24 Heads (Gravity Filling, SS 316L) | ~20-24 Nos |
| Capping Heads | ~10 – 12 Heads (Magnetic Clutch or Servo Option Screw Capping) | ~10-12 Nos |
| Suitable Bottle Range | 200ml to 2 Liters (with change parts) | |
| Suitable Cap Range | Standard Plastic Screw Caps | |
| Bottle Handling | Infeed Air Conveyor Interface, Star Wheels, Neck Grippers, Outfeed Conveyor Interface | 1 Set |
| Rinsing System | Rotary, Efficient Nozzle Spray (Water/Ozone), Drain Collection | 1 Set |
| Filling System | Rotary, Gravity Fill, SS 316L Product Tank with Level Control, SS 316L Valves | 1 Set |
| Capping System | Rotary, High Capacity Cap Feeder/Sorter, Magnetic/Servo Capping Heads | 1 Set |
| Control Panel | PLC + Touchscreen HMI, SS 304 Enclosure, VFD, Recipe Management, Advanced Diagnostics | 1 No. |
| Construction | Main Frame: SS 304, Contact Parts: SS 316L / Food Grade Polymer, Full Safety Guarding | 1 Lot |
| Required Utilities (Typical) | Air: ~7-8 bar, Rinsing Water: ~600-800 LPH @ 3 bar, Power: ~12-18 kW |
150 BPM Tribloc Machine Specifications
| Parameter / Component | Specification Details | Quantity |
| Nominal Capacity | ~150 Bottles Per Minute (BPM) (for standard 500ml/1L) | |
| Machine Type | Rotary Monobloc | 1 No. |
| Rinsing Heads | ~24 – 30 Heads (Neck Grippers) | ~24-30 Nos |
| Filling Valves | ~24 – 30 Heads (Gravity Filling, SS 316L) | ~24-30 Nos |
| Capping Heads | ~12 – 15 Heads (Magnetic Clutch or Servo Option Screw Capping) | ~12-15 Nos |
| Suitable Bottle Range | 200ml to 1.5 Liters (Check for 2L compatibility at this speed) | |
| Suitable Cap Range | Standard Plastic Screw Caps | |
| Bottle Handling | Infeed Air Conveyor Interface, Star Wheels, Neck Grippers, Outfeed Conveyor Interface | 1 Set |
| Rinsing System | Rotary, High Efficiency Rinsing, Drain Collection | 1 Set |
| Filling System | Rotary, Gravity Fill, SS 316L Product Tank with Level Control, SS 316L Valves | 1 Set |
| Capping System | Rotary, High Capacity Cap Feeder/Sorter, Magnetic/Servo Capping Heads | 1 Set |
| Control Panel | PLC + Touchscreen HMI, SS 304 Enclosure, VFD, Recipe Management, Advanced Diagnostics | 1 No. |
| Construction | Main Frame: SS 304, Contact Parts: SS 316L / Food Grade Polymer, Full Safety Guarding | 1 Lot |
| Required Utilities (Typical) | Air: ~7-8 bar, Rinsing Water: ~800-1000 LPH @ 3 bar, Power: ~15-22 kW |
200 BPM Tribloc Machine Specifications
| Parameter / Component | Specification Details | Quantity |
| Nominal Capacity | ~200 Bottles Per Minute (BPM) (for standard 500ml/1L) | |
| Machine Type | Rotary Monobloc (High Speed) | 1 No. |
| Rinsing Heads | ~30 – 40 Heads (Neck Grippers) | ~30-40 Nos |
| Filling Valves | ~30 – 40 Heads (Gravity Filling, SS 316L) | ~30-40 Nos |
| Capping Heads | ~15 – 20 Heads (Servo Driven Screw Capping Recommended) | ~15-20 Nos |
| Suitable Bottle Range | 200ml to 1.5 Liters | |
| Suitable Cap Range | Standard Plastic Screw Caps | |
| Bottle Handling | High Speed Infeed/Outfeed, Star Wheels, Neck Grippers | 1 Set |
| Rinsing System | Rotary, High Efficiency Rinsing, Drain Collection | 1 Set |
| Filling System | Rotary, Gravity Fill, SS 316L Product Tank with Level Control, SS 316L Valves | 1 Set |
| Capping System | Rotary, High Capacity Cap Feeder/Sorter, Servo Driven Capping Heads | 1 Set |
| Control Panel | Advanced PLC + Large Touchscreen HMI, SS 304/316 Option, VFD, Recipe Mgmt, Predictive Diagnostics | 1 No. |
| Construction | Main Frame: SS 304/316 Option, Contact Parts: SS 316L / Food Grade Polymer, Full Enclosure | 1 Lot |
| Required Utilities (Typical) | Air: ~8 bar, Rinsing Water: ~1000-1300 LPH @ 3 bar, Power: ~20-30 kW |
300 BPM Tribloc Machine Specifications
| Parameter / Component | Specification Details | Quantity |
| Nominal Capacity | ~300 Bottles Per Minute (BPM) (for standard 500ml/1L) | |
| Machine Type | Rotary Monobloc (High Speed) | 1 No. |
| Rinsing Heads | ~50 – 60 Heads (Neck Grippers) | ~50-60 Nos |
| Filling Valves | ~50 – 60 Heads (Gravity Filling, SS 316L) | ~50-60 Nos |
| Capping Heads | ~25 – 30 Heads (Servo Driven Screw Capping) | ~25-30 Nos |
| Suitable Bottle Range | 200ml to 1 Liter (Check for 1.5L compatibility at this speed) | |
| Suitable Cap Range | Standard Plastic Screw Caps | |
| Bottle Handling | High Speed Infeed/Outfeed, Star Wheels, Neck Grippers | 1 Set |
| Rinsing System | Rotary, High Efficiency Rinsing, Drain Collection | 1 Set |
| Filling System | Rotary, Gravity Fill, SS 316L Product Tank with Level Control, SS 316L Valves | 1 Set |
| Capping System | Rotary, Very High Capacity Cap Feeder/Sorter, Servo Driven Capping Heads | 1 Set |
| Control Panel | Advanced PLC + Large Touchscreen HMI, SS 316 Option, VFD, Recipe Mgmt, Predictive Diagnostics | 1 No. |
| Construction | Main Frame: SS 304/316 Option, Contact Parts: SS 316L / Food Grade Polymer, Full Enclosure | 1 Lot |
| Required Utilities (Typical) | Air: ~8 bar, Rinsing Water: ~1500-2000 LPH @ 3 bar, Power: ~30-40 kW |
400 BPM Tribloc Machine Specifications
| Parameter / Component | Specification Details | Quantity |
| Nominal Capacity | ~400 Bottles Per Minute (BPM) (for standard 500ml) | |
| Machine Type | Rotary Monobloc (Very High Speed) | 1 No. |
| Rinsing Heads | ~70 – 80 Heads (Neck Grippers) | ~70-80 Nos |
| Filling Valves | ~70 – 80 Heads (Gravity Filling, SS 316L, potentially electronic flow control) | ~70-80 Nos |
| Capping Heads | ~35 – 40 Heads (Servo Driven Screw Capping) | ~35-40 Nos |
| Suitable Bottle Range | Typically 200ml to 500ml (Larger formats often run slower) | |
| Suitable Cap Range | Standard Plastic Screw Caps | |
| Bottle Handling | Very High Speed Infeed/Outfeed, Optimized Star Wheels, Neck Grippers | 1 Set |
| Rinsing System | Rotary, High Efficiency Rinsing, Optimized Drain Collection | 1 Set |
| Filling System | Rotary, High Speed Gravity Fill / Electronic Fill Option, SS 316L Tank & Valves | 1 Set |
| Capping System | Rotary, Very High Capacity Cap Feeder/Sorter, Servo Driven Capping Heads | 1 Set |
| Control Panel | Advanced PLC + Large Touchscreen HMI, SS 316, VFD, Recipe Mgmt, Predictive Diagnostics, Remote Monitoring | 1 No. |
| Construction | Main Frame: SS 316 Recommended, Contact Parts: SS 316L / Food Grade Polymer, Full Enclosure | 1 Lot |
| Required Utilities (Typical) | Air: ~8-10 bar, Rinsing Water: ~2000-2600 LPH @ 3-4 bar, Power: ~40-55+ kW |
Features of DTPPL’s Bottle Rinsing, Filling, and Capping Machine
1. Integrated Rotary Monobloc Design
The rotary monobloc design integrates all three stages—rinsing, filling, and capping—into a single unit. This minimizes the need for multiple machines, reducing floor space requirements, simplifying the production line, and eliminating the risk of contamination between stages.
2. Neck Handling System
The machine uses a neck handling system to securely grip the bottle by its neck. This prevents contact with the body of the bottle, reducing the risk of contamination, deformation, and ensuring faster bottle handling during high-speed operations. The system also allows easy changeovers for different bottle sizes.
3. High Accuracy Filling Valves
The gravity filling system uses SS 316L valves to ensure precise filling, minimizing waste and overfilling. For higher-speed models, electronic flow meters can be incorporated to enhance accuracy further. This helps to optimize water usage, maintain legal fill volumes, and reduce product giveaway.
4. Advanced Control Panel
The PLC + touchscreen HMI allows operators to easily monitor and control the entire machine process. With recipe management features, it enables the quick switching between different bottle sizes and product types. The system’s diagnostics ensure efficient operation and reduce downtime.
5. Automatic Cap Feeder and Sorter
DTPPL’s Tribloc system features an automatic cap feeder, sorter, and elevator that manages the caps’ delivery to the capping station. This system improves line efficiency, reduces labor costs, and prevents bottle misorientation during capping.
6. Hygienic Design
The machine is built using SS 316L for all product contact parts, which ensures easy cleaning and long-term durability. The design also supports Clean-in-Place (CIP) systems, making it easier to maintain stringent hygiene standards required for water bottling.
7. Servo-Driven Capping Heads (for Higher Speeds)
For high-speed models, DTPPL’s machine uses servo-driven capping heads. These provide precise torque control, ensuring caps are applied accurately and securely, preventing leaks and ensuring tamper evidence. Servo systems also increase capping speed, improving overall throughput.
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Benefits of DTPPL’s Bottle Rinsing, Filling, and Capping Machine
1. Maximized Production Capacity
With a range of models from 30 BPM to 400 BPM, DTPPL’s machine allows your business to scale operations according to demand. Higher production speeds translate to increased output, enabling you to meet market demands efficiently.
2. Guaranteed Product Quality
The integration of gravity filling, servo-controlled capping, and neck handling systems ensures that every bottle is filled accurately, capped securely, and rinsed thoroughly, ensuring a consistent product for consumers. This maintains your brand reputation and meets regulatory standards.
3. Enhanced Efficiency
DTPPL’s machine reduces labor requirements, minimizes downtime, and lowers product giveaway. The automation involved allows for faster operation, while the recipe management system simplifies product changes, reducing setup time.
4. Cost Efficiency
The machine’s automation and efficiency contribute to lower operating costs. Accurate filling reduces waste, while automated cap handling and capping cycles lower the need for manual labor. Additionally, the machine’s hygienic design simplifies cleaning processes, reducing maintenance costs.
5. Flexibility
The Tribloc system can handle different bottle sizes (from 200ml to 2 liters) and cap types, making it adaptable to varying product needs. Quick changeover options between products or bottle sizes make the machine ideal for businesses looking to diversify their product line.
Fully Automatic Bottle Rinsing Filling and Capping Machine
Capacity: 30 BPM to 500 BPM
(USD 9,000 to USD 1,96,000)
Conclusion: Invest in Efficiency, Quality, and Scalability with DTPPL
Choosing the right equipment for your production line is critical to maintaining the quality, efficiency, and profitability of your business. DTPPL’s Fully Automatic Bottle Rinsing, Filling, and Capping Machine offers a highly efficient solution for bottling companies of all sizes. With its integrated design, advanced automation, and hygienic construction, the Tribloc system ensures a reliable, scalable production process that meets the stringent demands of the bottled water industry.
As a leading manufacturer and supplier of Bottle Rinsing, Filling, and Capping Machines, DTPPL is committed to providing solutions that enhance your production capabilities. Contact DTPPL today to learn more about our advanced Tribloc systems and take the next step in optimizing your bottling process.
Director – Global Marketing and Sales
Mr. Bhavesh from Dharmanandan Techno Projects Pvt. Ltd. has played a pivotal role in elevating the DTPPL brand to the global stage, leveraging his exceptional expertise in marketing and communications. He is committed to helping clients achieve significant growth while strengthening their own brands. Dharmanandan Techno Projects Pvt. Ltd. is a leading manufacturer and supplier of water purification systems and turnkey solutions for mineral water plants. With years of experience in designing and delivering high-quality water treatment solutions, the company provides end-to-end services, including system design, installation, maintenance, and ongoing support. Specializing in scalable and customizable water plants, DTPPL has successfully served industries worldwide, ensuring clean and safe drinking water across diverse applications.