Table of Contents
Specifications, Features, & Benefits of Automatic Sticker Labeling Machine
April 29, 2025
In the competitive bottled water market, your label is your handshake with the consumer. It conveys your brand identity, provides essential information, and creates shelf appeal. The Fully Automatic Sticker Labeling Machine is the precision instrument responsible for applying these crucial labels flawlessly, bottle after bottle. Choosing the right machine – one that is reliable, accurate, fast, and suited to your specific needs – is critical for operational efficiency, brand consistency, and ultimately, market success.
This guide provides detailed specifications for state-of-the-art sticker labeling machines, primarily using pressure-sensitive labels, designed for the demands of water bottling lines. We’ll explore how the technology evolves as production speeds increase, ensuring you select a machine that not only meets your current needs but also supports your future growth.
Understanding Sticker Labeling Machines
What is a Sticker Labeling Machine?
A Sticker Labeling Machine is an automated system designed to apply pre-printed labels to bottles, containers, or products. These labels are typically pressure-sensitive, meaning they are applied without the need for heat or adhesive liquids. For businesses in the bottled water industry, a Sticker Labeling Machine is essential for maintaining consistent branding and ensuring that every product meets the regulatory labeling requirements.
With the right Labelling Machines, you can ensure your labels are applied with precision and speed, enhancing both production efficiency and the consumer experience.
Specifications of DTPPL’s Automatic Sticker Labeling Machine
DTPPL’s Sticker Labeling Machines offer a variety of specifications designed to meet the demands of both small and large-scale businesses. Whether you’re operating at a moderate or high-speed production line, our machines are designed to improve efficiency and reduce downtime.
General Design Basis & Assumptions
- Application: Applies pressure-sensitive (self-adhesive) sticker labels to PET bottles for Mineral Water and Packaged Drinking Water.
- Label Type: Pre-printed, die-cut labels (opaque, clear, or metallicized film/paper) supplied on a release liner roll.
- Bottle Material: Primarily PET (Polyethylene Terephthalate).
- Automation: Fully automatic operation via PLC (Programmable Logic Controller) with Touchscreen HMI (Human-Machine Interface).
- Performance: Dependent on consistent bottle and label quality, environmental conditions, and machine setup/maintenance.
Technology Evolution with Capacity (BPM – Bottles Per Minute)
As production speed increases, the technology and functionality of Sticker Labelling Machines evolve:
Linear vs. Rotary Systems:
- Up to ~120 BPM: Linear machines are common and cost-effective for lower speeds.
- Above ~120-150 BPM: Rotary systems become the standard, offering higher speeds and greater precision with continuous motion.
Label Dispensing Heads:
- Stepper Motor Driven: Suitable for lower to moderate speeds (up to ~150 BPM).
- Servo Motor Driven: Essential for higher speeds (>150 BPM), offering improved speed, accuracy, and control.
Table of Specifications for Various Sticker Labeling Machines
Specifications for Up to 60 BPM Sticker Labeling Machine
| Parameter | Specification Details |
|---|---|
| Nominal Capacity | Up to ~60 Bottles Per Minute (BPM) |
| Machine Type | Linear (Single Head Wrap-Around or Dual Head Front/Back) |
| Labeling Head(s) | 1 or 2 Heads (Stepper Motor Driven) |
| Label Dispensing Speed | Up to ~20-30 meters/min |
| Label Accuracy | +/- 1.0 mm to +/- 1.5 mm (Vertical & Horizontal) |
| Suitable Bottle Range | 200ml to 2 Liters (with change parts) |
| Bottle Handling | Infeed/Outfeed Conveyor, Simple Spacing Mechanism |
| Control Panel | PLC + Touchscreen HMI, SS 304 Enclosure Option |
| Required Utilities | Power: ~2-4 kW, Compressed Air: ~6 bar |
Specifications for 90 BPM Sticker Labeling Machine
| Parameter | Specification Details |
|---|---|
| Nominal Capacity | ~90 Bottles Per Minute (BPM) |
| Machine Type | Linear (High-Speed Dual Head F/B) or Entry-Level Rotary (Wrap-Around) |
| Labeling Head(s) | 2 Heads (Linear F/B, Stepper/Servo Option) or Multiple Stations on Rotary Turret |
| Label Dispensing Speed | Up to ~30-40 meters/min |
| Label Accuracy | +/- 1.0 mm (Vertical & Horizontal) |
| Suitable Bottle Range | 200ml to 2 Liters (with change parts) |
| Bottle Handling | Infeed Conveyor, Timing Screw or Spacing Wheel, Wrap Station |
| Control Panel | PLC + Touchscreen HMI, Recipe Management |
| Required Utilities | Power: ~3-6 kW, Compressed Air: ~6 bar |
Specifications for 120 BPM Sticker Labeling Machine
| Parameter | Specification Details |
|---|---|
| Nominal Capacity | ~120 Bottles Per Minute (BPM) |
| Machine Type | Rotary Monobloc (Wrap-Around/Complex) or High-Speed Linear (F/B) |
| Labeling Head(s) | Multiple Stations on Rotary Turret (Servo Driven) or 2 Heads (Linear F/B, Servo Driven) |
| Label Dispensing Speed | Up to ~40-50 meters/min |
| Label Accuracy | +/- 0.5 mm to +/- 1.0 mm |
| Suitable Bottle Range | 200ml to 2 Liters (with change parts) |
| Bottle Handling | Infeed Conveyor, Timing Screw & Star Wheels, Top Stabilizing Belt |
| Control Panel | PLC + Touchscreen HMI, Recipe Management, Diagnostics |
| Required Utilities | Power: ~5-8 kW, Compressed Air: ~6-7 bar |
Specifications for 200 BPM Sticker Labeling Machine
| Parameter | Specification Details |
|---|---|
| Nominal Capacity | ~200 Bottles Per Minute (BPM) |
| Machine Type | Rotary Monobloc (High Speed) |
| Labeling Head(s) | Multiple Stations on Rotary Turret (Servo Driven) |
| Label Dispensing Speed | Up to ~60-70 meters/min |
| Label Accuracy | +/- 0.5 mm |
| Suitable Bottle Range | 200ml to 1.5 Liters |
| Bottle Handling | High-Speed Infeed/Outfeed, Optimized Timing Screw & Star Wheels |
| Control Panel | Advanced PLC + Large Touchscreen HMI, VFD, Recipe Management |
| Required Utilities | Power: ~8-12 kW, Compressed Air: ~7-8 bar |
Specifications for 300 BPM Sticker Labeling Machine
| Parameter | Specification Details |
|---|---|
| Nominal Capacity | ~300 Bottles Per Minute (BPM) |
| Machine Type | Rotary Monobloc (Very High Speed) |
| Labeling Head(s) | Multiple Stations on Rotary Turret (Servo Driven) |
| Label Dispensing Speed | Up to ~80-100 meters/min |
| Label Accuracy | +/- 0.5 mm or better |
| Suitable Bottle Range | Typically 200ml to 500ml/600ml |
| Bottle Handling | Very High-Speed Infeed/Outfeed, Optimized Timing Screw & Star Wheels |
| Control Panel | Advanced PLC + Large Touchscreen HMI, Predictive Diagnostics, Remote Monitoring |
| Required Utilities | Power: ~12-18 kW, Compressed Air: ~8-10 bar |
Specifications for 400 BPM Sticker Labeling Machine
| Parameter | Specification Details |
|---|---|
| Nominal Capacity | ~400 Bottles Per Minute (BPM) |
| Machine Type | Rotary Monobloc (Very High Speed) |
| Labeling Head(s) | Multiple Stations on Rotary Turret (Servo Driven) |
| Label Dispensing Speed | Up to ~100-120+ meters/min |
| Label Accuracy | +/- 0.5 mm or better |
| Suitable Bottle Range | Typically 200ml to 500ml/600ml |
| Bottle Handling | Very High-Speed Infeed/Outfeed, Optimized Timing Screw & Star Wheels |
| Control Panel | Advanced PLC + Large Touchscreen HMI, Recipe Management, Advanced Diagnostics |
| Required Utilities | Power: ~15-25+ kW, Compressed Air: ~8-10 bar |
Features of DTPPL’s Automatic Sticker Labeling Machine
1. Servo-Driven Label Dispensing Head(s)
- Advantage: Offers superior speed, accuracy, and precision in label dispensing, especially at high speeds.
- Benefit: Ensures perfect label placement (+/- 0.5mm) and minimizes misfeeds, providing consistent high-quality labeling.
2. Advanced Bottle Handling System
- Advantage: Precision bottle handling using timing screws, star wheels, and stabilizing belts for faster speeds.
- Benefit: Prevents bottle jams, ensures accurate label application, and maximizes production uptime.
3. Quick Changeover System
- Advantage: Tool-less quick changeover for different bottle sizes and label formats.
- Benefit: Minimizes downtime, increases production flexibility, and saves labor costs during format changes.
4. PLC Control with Intuitive Touchscreen HMI
- Advantage: Easy-to-use graphical interface with real-time monitoring, recipe management, and error diagnostics.
- Benefit: Simplifies machine operation, reduces training time, and improves overall efficiency.
5. Robust Stainless Steel Construction
- Advantage: Built with SS 304/316 for durability, hygiene, and easy cleaning.
- Benefit: Ensures long machine life, meets hygiene standards, and reduces maintenance costs.
Benefits of Sticker Labeling Machines for Small Businesses & Startups
For small businesses and startups, investing in a Sticker Labeling Machine offers numerous advantages, including:
- Cost Efficiency: Automated systems reduce labor costs and ensure precise label placement.
- Brand Consistency: Achieve uniform labeling across products, reinforcing brand identity.
- Operational Efficiency: Increase throughput with fast and reliable labeling, minimizing downtime.
- Compliance: Meet regulatory labeling requirements with clear, legible labels.
- Scalability: The ability to scale production as your business grows, from 60 BPM to 400 BPM systems.
Building a Stronger Brand with DTPPL’s Sticker Labeling Machines
The Sticker Labeling Machine from DTPPL is an essential investment for businesses aiming to maintain consistency, quality, and operational efficiency. Whether you are just starting or scaling up, our Automatic Sticker Labeling Machines are designed to meet your production needs, ensuring your products are professionally labeled and ready for market.
Looking for reliable, high-speed labeling solutions?
DTPPL is a leading Sticker Labelling Machine Manufacturer and Supplier.
Contact us today to explore our range of Automatic Sticker Labeling Machines and find the right solution for your business needs.