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60 BPM 3 Cavity Automatic Blow Moulding Machine in Karnal, Haryana Fuels Mineral Water Plant Success

May 28, 2026

Project Overview

Starting a business from scratch is never easy – but it becomes especially challenging when you are entering an industry you have never worked in before, operating out of a region with limited industrial infrastructure and building a brand identity from the ground up. This is exactly the challenge Aamir Lone, a government college lecturer from Ganderbal, Jammu & Kashmir, faced when he decided to enter the packaged mineral water industry.

What began as a curiosity sparked by YouTube eventually became a confident business decision – one that led Aamir to invest in a 24 BPM Semi-Automatic Mineral Water Plant from DTPPL. This case study details his journey from ideation to successful plant operation.

Parameter

Details

Customer Name

Deepak Malik

Location

Karnal, Haryana

Project Type

Mineral Water Plant

Machine Installed

60 BPM 3 Cavity Automatic Blow Moulding Machine

The Challenge: Entering a Competitive Market without the Right Machinery

Deepak Malik was new to the packaged drinking water business. Coming from a family with a background in mining, he was stepping into an entirely different industry – one he was keen to enter, but not without its obstacles. The mineral water market around Karnal, Haryana, presented a particular challenge: nearby competitors were already producing square-shaped bottles and that format had established strong acceptance in the local market.

However, the production equipment needed to manufacture square bottles efficiently was not easily available or affordable from local suppliers. Deepak noticed that the market was unserved in terms of square bottle production at the right price point. There were no locally available machines that could meet this specific need with the required output capacity, quality and reliability. This gap between market demand and machinery availability became the central challenge he needed to solve before launching operations.

Beyond the machinery problem, he also faced the broader challenge of a first-generation entrepreneur entering an unfamiliar sector. He needed a partner who could help him not just with equipment supply, but with plant finalisation, technical guidance and a dependable after-sales relationship.

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The Problem: Limited Local Options and the Need for Specialised Equipment

When Deepak began evaluating his options, he found that local machine suppliers – referred to as “local NOCs” in his assessment – were unable to meet his requirements. The local market lacked reliable suppliers offering high-capacity, 3-cavity blow moulding machines capable of producing square-shaped mineral water bottles at a speed of 60 BPM (bottles per minute).

For a new entrant, investing in the wrong equipment would mean poor production efficiency, higher per-bottle costs and an inability to compete effectively with established players in the Karnal market. He also needed a machine that was easy to maintain, came with strong technical support and could deliver consistent output – a standard that local suppliers simply could not guarantee.

His father and a relative from Surat had already visited DTPPL’s facility and observed their machines in operation. What they saw left a strong impression. The quality of engineering, the reliability of the machinery and the professional approach of the DTPPL team stood out clearly. This firsthand exposure formed the basis of the business conversation that followed.

Client Review

“I had a very positive experience purchasing my soda manufacturing plant from Dharmanandan Techno Projects Pvt. Ltd. The team was supportive throughout the entire process-from understanding my specific requirements to installation and operational guidance. The quality of the plant is excellent, the execution was highly professional, and their post-installation support has been very responsive and helpful. I’m fully satisfied with my decision and would confidently recommend Dharmanandan Techno Projects Pvt. Ltd to anyone looking to start a soda or carbonated beverage business.”

– Zainab Abdullahi

The Solution: 60 BPM 3 Cavity Automatic Blow Moulding Machine for Square Bottle Production

After thorough evaluation, Deepak Malik chose to invest in the 60 BPM 3 Cavity Automatic Blow Moulding Machine from DTPPL – a solution purpose-built for high-output, consistent PET bottle manufacturing.

This machine is an automatic blow moulding system designed to produce PET bottles at a rate of 60 bottles per minute using a 3-cavity mould. It is particularly well-suited for manufacturing square-shaped bottles, making it the ideal fit for the Karnal market where square bottle formats were already preferred. The fully automatic operation reduces human error, ensures dimensional consistency and significantly lowers per-unit production costs compared to semi-automatic alternatives.

Key features of the machine include:

  • High-speed output at 60 BPM, supporting large-scale mineral water production.
  • 3-cavity mould design for efficient simultaneous bottle formation.
  • Automatic operation that minimises manual intervention and labour requirements.
  • Compatibility with square bottle moulds, addressing the specific local market demand.
  • Low maintenance design, ensuring continuous uptime with minimal operational disruptions.
  • Robust PET bottle quality, meeting BIS and FSSAI standards for packaged drinking water.

The DTPPL team extended full support to Deepak throughout the plant finalisation process – from technical consultations and machine demonstrations to plant layout guidance. This end-to-end involvement gave Deepak the confidence to move forward with his mineral water plant investment.

Mineral Water Plant in J&K

Why Deepak Malik Chose DTPPL Over Others

The decision to go with DTPPL was built on trust, firsthand experience and a clear alignment between what DTPPL offered and what Deepak needed. Several factors contributed to this choice:

Factory Visit and Machine Demonstration: Deepak’s father and relative had personally visited DTPPL’s manufacturing facility in Surat. During that visit, they had the opportunity to see the machines in action, assess the build quality and interact with the engineering team. Witnessing the machines run in real time – and understanding their performance parameters – removed any remaining doubts about the quality of DTPPL’s equipment.

All-Round Support During Plant Finalisation: DTPPL’s team did not just sell a machine – they actively helped Deepak finalise his plant setup. From machine selection to layout planning, the support extended well beyond a typical supplier relationship. This hands-on involvement was a major differentiator.

Proven Expertise and Reputation: DTPPL’s standing as an ISO 9001:2015 certified manufacturer with over a decade of experience and a global client base gave Deepak confidence in the company’s ability to deliver. The long-established credibility of DTPPL as a manufacturer – not merely a trader or reseller – made the decision straightforward.

Market-Specific Product Fit: DTPPL’s 3-cavity automatic blow moulding machine was perfectly suited for producing the square bottles that the Karnal market demanded. No local supplier could offer the same combination of output capacity, bottle design capability and after-sales reliability.

Client is Supportive and Engaged: Deepak came in as an involved, motivated client who visited multiple plants before finalising his choice. DTPPL reciprocated with equal commitment, helping him navigate the technical and operational aspects of setting up his mineral water plant.

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Outcome: A Reliable Foundation for Long-Term Growth

With the 60 BPM 3 Cavity Automatic Blow Moulding Machine from DTPPL installed at his mineral water plant in Karnal, Deepak Malik now has the core infrastructure needed to launch and scale a competitive packaged drinking water business. The machine’s capacity to produce 60 bottles per minute using a 3-cavity mould enables high-volume output while maintaining consistent bottle quality – a critical factor for market acceptance and retail shelf performance.

The successful installation reinforces DTPPL’s mission of delivering not just machinery, but complete business solutions that help entrepreneurs build profitable, sustainable water businesses. For Deepak, this is the beginning of a long-term journey in the mineral water sector – and DTPPL is proud to have been the partner of choice at the very foundation of that journey.

About Dharmanandan Techno Projects Pvt. Ltd. (DTPPL)

Dharmanandan Techno Projects Pvt. Ltd. (DTPPL), established in 2011 and headquartered in Surat, Gujarat, is a leading manufacturer, exporter and supplier of mineral water treatment and packaging plants, carbonated soft drink plants, juice production plants, blow moulding machines, labelling machines and more. As an ISO 9001:2015 certified company with a presence in 20+ countries, DTPPL is backed by an in-house R&D department, state-of-the-art manufacturing infrastructure and a team of qualified professionals committed to delivering end-to-end water plant solutions. With a 4.8-star rating on Google and a portfolio of 1,000+ satisfied clients, DTPPL has established itself as a trusted name in the water treatment and packaging industry.

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