dtppl

RO Plant System Detailed Specifications
Share At:
Google AI ChatGPT Grok Perplexity

Listening Article

The Heart of Your Water Plant – The RO System: Detailed Specifications & Business Insights

April 28, 2025

For any brand venturing into or expanding within the packaged drinking water or mineral water market, the Reverse Osmosis (RO) Plant is the operational core. It’s the critical system that purifies your raw water source, ensuring the safety, consistency, and quality that builds consumer trust and defines your brand. Choosing the right RO plant, with specifications tailored to your needs, is paramount for success.

This guide provides detailed insights into DTPPL’s RO Plants, which are fully automatic systems designed to meet the demands of high-quality water production. Our systems, including Commercial RO Plants and Industrial RO Plants, are known for their robust performance, cost efficiency, and long-term durability.

Understanding Reverse Osmosis Systems

What is an RO Plant?

An RO Plant works by removing impurities from raw water through a filtration process, using a semi-permeable membrane. The reverse osmosis process is highly effective at removing salts, bacteria, and other contaminants, providing purified water suitable for consumption, industrial use, or packaging.

For businesses in the water bottling sector, the RO Plant is not just a machine, but the backbone of quality assurance. A reliable RO Plant helps ensure that every bottle is filled with water that meets the highest standards of purity, which is crucial for brand reputation and customer trust.

RO Plant System

Specifications of DTPPL’s RO Plants

DTPPL offers state-of-the-art RO Plants for small, medium, and large-scale businesses. These plants are available in both Commercial RO Plant and Industrial RO Plant configurations, providing flexibility in meeting specific business needs.

Contact Us Now For RO Plants

1. General Design Basis & Assumptions

      • Application: Purification of water for packaged drinking water or mineral water, ensuring compliance with relevant IS standards (IS 14543 or IS 13428).

      • Materials of Construction: High-quality Stainless Steel (SS 304, 316, or 316L), ensuring durability and corrosion resistance.

      • Automation: Fully automated via PLC with HMI for easy operation.

      • Design: Skid-mounted design for compactness and ease of installation, optimizing space utilization.

    2. Performance Parameters

        • Recovery Rate: Typically 50-70%, adjustable based on feed water quality and membrane configuration.

        • Rejection Rate: >95-99% for TDS removal, ensuring high-quality output.

        • Flux Rate: Optimized for both productivity and membrane lifespan, balancing the need for efficiency with the durability of components.

      Detailed Specifications of DTPPL’s RO Plants

      DTPPL’s RO Plants come with multiple options, catering to different capacity needs, from small-scale setups to large industrial requirements.

      Reverse Osmosis Plants

      Specifications for 5,000 LPH SS RO Plant

      Parameter / ComponentSpecification DetailsQuantity
      Capacity (Permeate)Produces a steady output of 5,000 liters of RO-purified water per hour
      Raw Water Feed PumpIndustrial-grade centrifugal pump featuring CI casing and optional SS impeller, sized precisely for required flow1 No.
      Multimedia Filter (MMF)Constructed in SS 304/316, this ~16″ x 65″ vessel houses sand and gravel layers and comes with an automatic MPV1 No.
      Activated Carbon Filter (ACF)Same dimensions and material as MMF, filled with high-iodine carbon media and fitted with an automatic MPV1 No.
      Antiscalant Dosing SystemControlled chemical dosing through a 5–10 LPH electronic pump, 100L HDPE tank, and integrated level detection1 Set
      Micron Cartridge Filter HousingDurable SS 316/316L body designed to accommodate 5 cartridges, 30 inches in length1 No.
      Micron Cartridges (Prefilter)Five polypropylene filters, spun or wound, each 30″ long and rated for 5-micron particle retention5 Nos.
      High-Pressure Pump (HPP)Vertical multistage design, wetted parts in SS 316/316L, engineered to handle 15–20 Bar pressure ranges1 No.
      RO Membrane HousingsEnd-port style SS 316L pressure vessels compatible with 4040 membrane elements~6–8 Nos.
      RO MembranesPremium TFC polyamide membranes (4040 size) from trusted brands like LG Chem, DuPont, and Toray~6–8 Nos.
      Control PanelSS 304/316 enclosed PLC panel with touchscreen HMI, equipped with full automation and pressure safety systems1 No.
      InstrumentationIncludes SS-cased pressure gauges, rotameters or digital flow meters, TDS meters, and level switches1 Lot
      Piping & ValvesCombination of SS 316L piping for high-pressure and SS 304/316 for low-pressure zones, with stainless valves1 Lot
      Skid / FrameRigid, corrosion-resistant skid made of SS 304/316, designed for compact and safe mounting1 No.
      CIP System (Optional)Cleaning system with 200L HDPE tank, SS-impeller pump, and flexible hosing for flushing membranes1 Set
      UV System (Post RO – Optional)SS 316L UV sterilization unit designed to handle 6,000 LPH with >40 mJ/cm² intensity1 No.

      Specifications for 10,000 LPH SS RO Plant

      Parameter / ComponentSpecification DetailsQuantity
      Capacity (Permeate)Capable of delivering up to 10,000 liters of treated water every hour
      Raw Water Feed PumpCI-bodied centrifugal pump with stainless steel impeller option, tailored to meet the system’s flow and pressure need1 No.
      Multimedia Filter (MMF)SS 304/316 filter vessel (~24″ Dia x 72″ Ht) filled with layered filtration media, includes automatic multiport valve1 No.
      Activated Carbon Filter (ACF)Identical to the MMF in size and build, this carbon filter uses high-iodine content media with automated MPV1 No.
      Antiscalant Dosing SystemPrecision dosing achieved using a 10–15 LPH pump with a 100L HDPE chemical tank and level monitoring switch1 Set
      Micron Cartridge Filter HousingBuilt from SS 316/316L, this 40-inch housing supports up to 7 high-efficiency prefilter cartridges1 No.
      Micron Cartridges (Prefilter)Seven pieces of 40″ long spun or wound polypropylene filters with a 5-micron rating7 Nos.
      High-Pressure Pump (HPP)Multistage vertical HPP made with SS 316/316L internals, built to deliver consistent pressure (~15–20 Bar)1 No.
      RO Membrane HousingsSide-port SS 316L pressure vessels designed for 8040 membranes~3–4 Nos.
      RO Membranes8040-size polyamide membranes with high salt rejection from industry leaders like DuPont, Toray, or LG Chem~18–24 Nos.
      Control PanelAdvanced PLC system with touchscreen HMI, enclosed in stainless steel and integrated with safety interlocks1 No.
      InstrumentationComes with SS pressure gauges, digital flow meters (feed/reject/permeate), conductivity sensor, and level indicators1 Lot
      Piping & ValvesHigh-pressure lines in SS 316L, low-pressure sections in SS 304/316; outfitted with stainless steel valve sets1 Lot
      Skid / FrameIndustrial skid structure fabricated in SS 304/316 to support the full assembly safely and efficiently1 No.
      CIP System (Optional)CIP unit with 300–400L HDPE tank, SS pump, and complete flexible piping for manual membrane flushing1 Set
      UV System (Post RO – Optional)Stainless steel 316L UV chamber designed for 12,000 LPH with verified >40 mJ/cm² disinfection capability1 No.

      Specifications for 15,000 LPH SS RO Plant

      Parameter / ComponentSpecification DetailsQuantity
      Capacity (Permeate)Supports continuous production of up to 15,000 liters of reverse osmosis water per hour
      Raw Water Feed PumpEfficient centrifugal pump with cast iron casing and optional stainless steel impeller, configured for flow dynamics1 No.
      Multimedia Filter (MMF)Robust SS 304/316 filter unit (~30″ Dia x 72″ Ht) packed with silica media and gravel layers, controlled via auto MPV1 No.
      Activated Carbon Filter (ACF)Same-sized SS 304/316 structure as MMF, filled with iodine-rich carbon granules and equipped with an automatic MPV1 No.
      Antiscalant Dosing SystemDosing system includes a 15–20 LPH metering pump, 100–200L HDPE storage tank, and a built-in level detector1 Set
      Micron Cartridge Filter HousingSS 316/316L pressure-grade housing with extended body to fit either 9 or 11 cartridges (40” long)1 No.
      Micron Cartridges (Prefilter)Nine to eleven high-capacity spun or wound PP filter cartridges, each 40″ long and rated at 5 microns9/11 Nos.
      High-Pressure Pump (HPP)Multistage high-pressure pump, vertical configuration, SS 316/316L wetted zones, pressure rating ~15–20 Bar1 No.
      RO Membrane Housings8040-compatible SS 316L vessels, side-port design for streamlined flow control~5–6 Nos.
      RO MembranesHigh-rejection 8040 membranes using thin film composite technology from global manufacturers~30–36 Nos.
      Control PanelSS-clad PLC system with interactive HMI, fully automated functions, and smart protections for pressure variations1 No.
      InstrumentationDigital and analog instruments including pressure indicators, TDS sensor, level switches, and flow meters1 Lot
      Piping & ValvesStainless steel pipeline assembly (SS 316L for HP, SS 304/316 for LP) with long-lasting butterfly/ball valves1 Lot
      Skid / FramePrecision-engineered skid built from SS 304/316, suitable for long-term industrial deployment1 No.
      CIP System (Optional)Integrated membrane cleaning unit with 400–500L HDPE tank and chemical pump fitted with SS impeller1 Set
      UV System (Post RO – Optional)UV disinfection unit built in SS 316L, capable of treating up to 18,000 LPH, ensuring >40 mJ/cm² intensity1 No.

      Specifications for 20,000 LPH SS RO Plant

      Parameter / ComponentSpecification DetailsQuantity
      Capacity (Permeate)Delivers up to 20,000 liters of clean, processed water per hour through reverse osmosis
      Raw Water Feed PumpHigh-efficiency centrifugal pump with CI body and optional SS impeller, tuned for desired flow rate and head1 No.
      Multimedia Filter (MMF)Oversized pressure vessel in SS 304/316 (~36″ Dia x 72″ Ht), filled with graded support media and auto multiport valve1 No.
      Activated Carbon Filter (ACF)Identical SS 304/316 unit as MMF, packed with high-iodine activated carbon, features an automatic control valve1 No.
      Antiscalant Dosing SystemComprises a metering pump (20–25 LPH), 200L HDPE tank, and level switch for consistent chemical dosing1 Set
      Micron Cartridge Filter HousingLong-body SS 316/316L housing engineered to fit 15 inline filtration cartridges (40″ length each)1 No.
      Micron Cartridges (Prefilter)Set of 15 polypropylene filter cartridges, spun or wound, 5-micron rating, each measuring 40″ in length15 Nos.
      High-Pressure Pump (HPP)Vertical multistage type, SS 316/316L wetted components, suitable for pressures ranging from 15–22 Bar1 No.
      RO Membrane HousingsSS 316L membrane pressure vessels, sized for 8040 elements, designed with side ports~6–7 Nos.
      RO Membranes8040 thin film composite membranes with high rejection rate, sourced from top-tier manufacturers like LG Chem, Toray~36–42 Nos.
      Control PanelFully automated panel with SS 304/316 enclosure, touchscreen HMI, and embedded pressure fail-safes1 No.
      InstrumentationComplete set of indicators including SS pressure gauges, digital flow meters, conductivity meters, level switches1 Lot
      Piping & ValvesIndustrial piping network using SS 316L (HP) and SS 304/316 (LP), with integrated SS valves (ball/butterfly type)1 Lot
      Skid / FrameStructurally reinforced stainless steel frame (SS 304/316), fabricated for long-life system support1 No.
      CIP System (Optional)Cleaning-In-Place unit includes 500–600L HDPE tank, SS impeller pump, with necessary hoses and pipework1 Set
      UV System (Post RO – Optional)High-capacity SS 316L UV chamber designed for ~24,000 LPH and >40 mJ/cm² dose to neutralize microbes1 No.

      Message Us on WhatsApp for RO Plants

      Specifications for 25,000 LPH SS RO Plant

      Parameter / ComponentSpecification DetailsQuantity
      Capacity (Permeate)Rated to consistently produce 25,000 liters of reverse osmosis water per hour
      Raw Water Feed PumpIndustrial centrifugal pump featuring a CI shell and optional SS impeller, optimized for required flow and head1 No.
      Multimedia Filter (MMF)Heavy-duty SS 304/316 vessel (~42″ Dia x 72″ Ht) layered with sand and gravel, controlled via automatic MPV1 No.
      Activated Carbon Filter (ACF)Similar vessel as MMF in SS 304/316, filled with high-iodine carbon media and integrated auto backwash valve1 No.
      Antiscalant Dosing SystemDosing assembly with 25–30 LPH capacity, includes electronic metering pump, 200L HDPE tank, and level sensor1 Set
      Micron Cartridge Filter HousingSS 316/316L housing built to accommodate 21 cartridges, each 40 inches in length1 No.
      Micron Cartridges (Prefilter)Twenty-one prefilter elements made of PP, spun/wound, each rated 5 micron and 40″ long21 Nos.
      High-Pressure Pump (HPP)Vertical multistage pump, SS 316/316L contact parts, engineered to sustain 15–22 Bar operating pressure1 No.
      RO Membrane HousingsSide-port design in SS 316L, supports standard 8040-size membranes~8–9 Nos.
      RO MembranesTop-performance 8040 membranes with high rejection efficiency, sourced from brands like DuPont, LG Chem, and Toray~48–54 Nos.
      Control PanelAuto-mode enabled PLC system with SS 304/316 enclosure, touchscreen interface, and built-in protections1 No.
      InstrumentationEquipped with SS pressure gauges, flow meters (digital), conductivity sensor, level switches, and optional pH/ORP1 Lot
      Piping & ValvesMixture of SS 316L (high-pressure zones) and SS 304/316 (low-pressure), complete with SS butterfly/ball valves1 Lot
      Skid / FrameWelded SS 304/316 base frame offering strong structural support for equipment integration1 No.
      CIP System (Optional)Cleaning system includes a 600–750L HDPE tank, SS pump, and required hoses and accessories1 Set
      UV System (Post RO – Optional)SS 316L UV unit with flow capacity of ~30,000 LPH, provides >40 mJ/cm² ultraviolet exposure1 No.

      Specifications for 30,000 LPH SS RO Plant

      Parameter / ComponentSpecification DetailsQuantity
      Capacity (Permeate)System throughput reaches up to 30,000 liters per hour of high-purity water
      Raw Water Feed PumpCast iron centrifugal pump with stainless steel impeller option, customized for system-specific flow and head requirements1 No.
      Multimedia Filter (MMF)Constructed from SS 304/316, this ~48″ Dia x 72″ Ht vessel contains multiple filtration layers and is auto-controlled via MPV1 No.
      Activated Carbon Filter (ACF)Matching SS 304/316 housing as MMF, filled with high-iodine value activated carbon and comes with automated backwash valve1 No.
      Antiscalant Dosing SystemComplete chemical dosing setup using a 30–40 LPH metering pump, 200L HDPE tank, and integrated float level switch1 Set
      Micron Cartridge Filter HousingSS 316/316L filter body holds between 21 and 27 cartridges, each 40″ long, arranged in parallel flow configuration1 No.
      Micron Cartridges (Prefilter)Set of 21–27 polypropylene filter cartridges, rated for 5-micron precision, measuring 40″ each21–27 Nos.
      High-Pressure Pump (HPP)High-capacity vertical pump with stainless wetted components, handles 16–23 Bar discharge pressures reliably1 No.
      RO Membrane HousingsSS 316L side-ported vessels designed for 8040 membranes, precision-welded for high-pressure tolerance~10–11 Nos.
      RO MembranesHigh-efficiency 8040 polyamide RO membranes from premium suppliers like Toray, LG Chem, and DuPont~60–66 Nos.
      Control PanelPLC with HMI touchscreen, enclosed in stainless body, includes pressure alarms and data logging capabilities1 No.
      InstrumentationAdvanced monitoring set: SS pressure gauges, digital flow meters, conductivity sensor, pH/ORP probe, and level indicators1 Lot
      Piping & ValvesPiping network uses SS 316L for high-pressure zones, SS 304/316 for lower sections, with SS diaphragm/butterfly valves1 Lot
      Skid / FrameStainless steel base frame (SS 304/316), fabricated to provide corrosion resistance and vibration stability1 No.
      CIP System (Included)Integrated 800–1000L HDPE or stainless tank with industrial SS pump and full cleaning kit including hoses1 Set
      UV System (Post RO – Optional)UV system in SS 316L rated for 36,000 LPH flow, ensures microbial elimination at >40 mJ/cm² exposure1 No.

      Specifications for 40,000 LPH SS RO Plant

      Parameter / ComponentSpecification DetailsQuantity
      Capacity (Permeate)Designed to produce up to 40,000 liters of purified water per hour through multi-stage reverse osmosis processing
      Raw Water Feed PumpCI centrifugal pump, optionally equipped with SS impeller, calibrated to deliver system-specific hydraulic performance1 No.
      Multimedia Filter (MMF)SS 304/316 cylindrical vessel (~54″ Dia x 72″ Ht), filled with layers of silica and support media, includes auto MPV control1 No.
      Activated Carbon Filter (ACF)Equal-dimension SS 304/316 unit packed with high-iodine activated carbon granules, operated via automated valve system1 No.
      Antiscalant Dosing SystemFeatures an electronic 40–50 LPH metering pump, 200L HDPE tank, and level switch to maintain uninterrupted chemical feed1 Set
      Micron Cartridge Filter HousingSS 316/316L housing structure supports 27–33 filter cartridges, with corrosion resistance and easy cartridge access1 No.
      Micron Cartridges (Prefilter)27–33 polypropylene prefilters (40″ length), spun or wound type, offering consistent 5-micron filtration27–33 Nos.
      High-Pressure Pump (HPP)Multistage vertical SS 316/316L pump, robust under ~16–24 Bar output, optimized for membrane feed consistency1 No.
      RO Membrane HousingsSide-port configuration, SS 316L housing built to support 8040-size membranes under continuous high pressure~13–14 Nos.
      RO MembranesEnergy-efficient, high-rejection 8040 RO membranes by global brands like DuPont, Toray, and LG Chem~78–84 Nos.
      Control PanelAdvanced automation panel with touchscreen PLC/HMI, SS enclosure, supports data logging, alarm outputs, and flow control1 No.
      InstrumentationComplete SS-grade measurement set: digital flow meters (all streams), TDS sensor, pressure transmitters, level and pH/ORP1 Lot
      Piping & ValvesSS 316L (high-pressure) and SS 304/316 (low-pressure) piping lines; includes stainless steel diaphragm, ball, and butterfly valves1 Lot
      Skid / FrameRugged SS 304/316 structural skid frame, pre-engineered for industrial mounting, corrosion-proof finish1 No.
      CIP System (Included)Supplied with a 1000–1200L tank (HDPE or SS), industrial pump, and flexible CIP hose kit for effective cleaning1 Set
      UV System (Post RO – Recommended)SS 316L UV chamber capable of treating up to 48,000 LPH, ensures final microbial control at >40 mJ/cm² dose1 No.

      Specifications for 50,000 LPH SS RO Plant

      Parameter / ComponentSpecification DetailsQuantity
      Capacity (Permeate)Engineered for large-scale production of up to 50,000 liters per hour of RO-treated water
      Raw Water Feed PumpCI-bodied centrifugal pump, stainless steel impeller optional, matched for optimal head and discharge in high-volume setups1 No.
      Multimedia Filter (MMF)Large-diameter SS 304/316 vessel (~60″ Dia x 72″ Ht or duplex variant), packed with graded filtration media, automatic MPV included1 or 2 Nos.
      Activated Carbon Filter (ACF)Identical vessel as MMF, uses high-quality activated carbon media with high iodine value, comes with auto-controlled MPV1 or 2 Nos.
      Antiscalant Dosing SystemChemical dosing setup includes a 50–60 LPH pump, 200L HDPE dosing tank, and float switch for level detection1 Set
      Micron Cartridge Filter HousingSS 316/316L housing supporting 33–40 cartridges, designed for high-flow prefiltration efficiency1 No.
      Micron Cartridges (Prefilter)Between 33 and 40 PP spun/wound filters, each 40″ long and rated for 5-micron filtration33–40 Nos.
      High-Pressure Pump (HPP)Multistage vertical configuration with SS 316/316L wetted parts, reliable for 16–25 Bar pressure band1 No.
      RO Membrane HousingsPrecision-fabricated SS 316L housings with side-port design, supports 8040 membranes under continuous high-pressure operation~16–17 Nos.
      RO MembranesPremium-grade 8040 polyamide RO elements from global suppliers (e.g., LG Chem, DuPont, Toray), ensures high salt rejection~96–102 Nos.
      Control PanelSS 304/316 cabinet with fully integrated PLC and touchscreen HMI, includes advanced diagnostics, logging, and safety interlocks1 No.
      InstrumentationMonitoring system includes digital flow sensors, SS pressure transmitters, conductivity and TDS meters, level and pH/ORP sensors1 Lot
      Piping & ValvesHigh-pressure SS 316L and low-pressure SS 304/316 lines fitted with SS valves (ball, butterfly, diaphragm as per zones)1 Lot
      Skid / FrameFactory-assembled SS 304/316 structural base designed for long-life, load-bearing performance under industrial operating conditions1 No.
      CIP System (Included)1200–1500L tank in HDPE or SS, includes heavy-duty SS pump, CIP hoses, and all required connections1 Set
      UV System (Post RO – Recommended)Final UV polishing unit in SS 316L, treats up to 60,000 LPH, delivering a UV dose >40 mJ/cm²1 No.

      Features of DTPPL’s RO Plants

      1. Stainless Steel Construction for Durability

          • Advantage: Choose between SS 304 for cost-effectiveness or SS 316L for superior corrosion resistance, ideal for challenging water conditions.

          • Benefit: Ensures long-term durability, hygienic water treatment, and extended plant life, reducing maintenance costs.

        2. High-Performance RO Membranes

            • Advantage: TFC Polyamide membranes provide over 95% rejection, ensuring safe and clean water output.

            • Benefit: Meets strict quality standards, reduces operating costs, and minimizes membrane replacement frequency.

          3. Fully Automatic PLC + HMI Control Panel

              • Advantage: Seamless, fully automatic operation with intuitive control via a touchscreen HMI.

              • Benefit: Reduces labor costs, minimizes human error, and offers real-time monitoring for operational efficiency.

            4. Multi-Stage Pre-Treatment System

                • Advantage: A comprehensive filtration system including multimedia filters, activated carbon filters, and antiscalant dosing ensures that the RO membranes are protected.

                • Benefit: Extends the lifespan of RO membranes, ensures consistent water quality, and reduces downtime for cleaning and maintenance.

              5. High-Efficiency High-Pressure Pump

                  • Advantage: Efficient pumps with SS 316/316L wetted parts ensure consistent pressure and energy-efficient operation.

                  • Benefit: Lowers energy consumption, reduces operational costs, and ensures reliable performance even in high-demand settings.

                6. Compact, Skid-Mounted Design

                    • Advantage: Pre-assembled systems for easy installation and minimal footprint.

                    • Benefit: Saves on installation costs and space while providing a clean, professional setup.

                  Call Us for RO Plants

                  Benefits of DTPPL’s RO Plants for Small Businesses and Startups

                  For small businesses and startups, investing in a RO Plant is a significant step towards ensuring water quality and operational efficiency.

                  1. Cost-Effective Operations

                      • The RO plant setup cost is balanced by its long-term efficiency. DTPPL’s machines require fewer consumables and lower maintenance, making them a smart investment.

                    2. High-Quality Output

                        • The best quality industrial RO plant ensures that you consistently deliver purified water to your customers, meeting all necessary quality standards.

                      3. Brand Reputation

                          • Clean, safe water not only builds consumer trust but also positions your brand as reliable, contributing to customer loyalty.

                        4. Compliance with Regulatory Standards

                            • DTPPL’s Industrial RO Plants are designed to meet all relevant standards, ensuring that your operations stay compliant with local and international regulations.

                          Plants for Small Businesses and Startups

                          Conclusion: Investing in DTPPL’s RO Plants for Sustainable Success

                          Choosing the right RO Plant is essential for any business in the packaged water industry. DTPPL’s Commercial RO Plants and Industrial RO Plants offer an ideal balance of efficiency, cost-effectiveness, and high-quality output. With fully automated systems, durable materials, and advanced filtration technologies, our RO plants are built to last and deliver superior performance.

                          Partner with DTPPL – A leading RO Plant Manufacturer and Supplier. Contact us today to explore our range of Reverse Osmosis Plants and find the perfect solution for your business needs.

                          About Author