Juice Manufacturing and Production Plant

An “RTS” (Ready-To-Serve) Juice Manufacturing and Production Plant refers to a facility designed to process fruit pulp or concentrate into a drinkable beverage that requires no further dilution. These plants utilize specialized pasteurization and filling technologies to ensure shelf stability. For project-specific pricing, contact Dharmanandan Techno Project Pvt. Ltd. (DTPPL).

A 40 BPM Fully Auto RTS Juice Plant offers a balanced entry point, producing 2,400 bottles per hour. It provides full automation—from bottle rinsing to capping—minimizing labor costs while maintaining high hygiene standards.

A 60 BPM Fully Auto RTS Juice Plant often utilizes volumetric or flowmeter-based filling. This allows the line to switch seamlessly between thin juices (like Apple) and thicker pulpy juices (like Mango or Guava) without compromising accuracy.

Key components include a Fruit Washing/Sorting unit, Juice Extractor or Pulp Handling system, Sugar Syrup Preparation Tanks, a Plate Heat Exchanger (PHE) for pasteurization, and a Monoblock Filling machine. Dharmanandan Techno Project Pvt. Ltd. (DTPPL) provides these as integrated turnkey solutions.

Hot filling involves bottling the juice at temperatures around 85°C–90°C. This sterilizes the bottle and cap internally, allowing for a long shelf life without the need for chemical preservatives in your Juice Manufacturing and Production Plant.

A 40 BPM Fully Auto RTS Juice Plant typically requires 3,000–4,000 sq. ft., whereas a 60 BPM Fully Auto RTS Juice Plant may require upwards of 5,000 sq. ft. to accommodate larger storage tanks and secondary packaging areas.

Hubs include Surat, Ahmedabad, Pune, and Nagpur (due to orange availability) and Krishnagiri/Chittoor (for mango pulp). Dharmanandan Techno Project Pvt. Ltd. (DTPPL), based in Gujarat, serves all these regions with local expertise.

There is a massive surge in demand across Nigeria, Kenya, and Ethiopia for Juice Manufacturing and Production Plant setups. Growing middle-class populations are shifting from synthetic sodas to natural RTS fruit drinks.

Yes. However, plants exporting to these regions must meet stringent FDA or EFSA standards. A 60 BPM Fully Auto RTS Juice Plant intended for export must feature SS316L food-grade contact parts and advanced “Clean-In-Place” (CIP) systems.

Under the PMFME Scheme, entrepreneurs can receive a credit-linked subsidy of 35% (up to ₹10 Lakhs). Additionally, the PMKSY scheme provides grants for larger infrastructure in a Juice Manufacturing and Production Plant.

A 40 BPM Fully Auto RTS Juice Plant typically consumes between 20 HP to 40 HP, depending on the chiller and pasteurizer capacity. For a customized load chart and pricing, please contact Dharmanandan Techno Project Pvt. Ltd. (DTPPL).

Daily CIP (Clean-In-Place) is critical to prevent pulp buildup. Weekly checks on conveyor tension and monthly calibration of filling sensors will ensure your Juice Manufacturing and Production Plant runs efficiently for decades.

PET is lightweight and shatterproof, making it ideal for the 40 BPM/60 BPM lines. Glass is perceived as premium and eco-friendly but requires more energy for transport. Most 60 BPM Fully Auto RTS Juice Plants are designed for PET but can be customized for glass.

“Not From Concentrate” (NFC) juice can be produced if your Juice Manufacturing and Production Plant includes a direct extraction and flash-pasteurization unit. This is a high-margin segment in the USA and Canada markets.

The main challenges include water quality (requiring an RO system) and consistent raw material (fruit/pulp) supply. Dharmanandan Techno Project Pvt. Ltd. (DTPPL) provides site-visit consultancy to mitigate these installation risks.

By automating the filling and capping, a 40 BPM Fully Auto RTS Juice Plant reduces “product giveaway” (overfilling) and labor overhead, leading to a faster break-even point—typically within 24 months.

Trends include 200ml “On-the-go” bottles and “Square PET” designs. A 60 BPM Fully Auto RTS Juice Plant can be fitted with multi-format star wheels to handle these trendy shapes easily.

After hot-filling, a Juice Manufacturing and Production Plant uses a cooling tunnel to rapidly bring the bottle temperature down. This prevents “over-cooking” the juice, preserving its natural color and vitamin content.

Yes, specifically for premium, organic, or cold-pressed juices. Australian consumers value high-quality “Product of India” machinery for its cost-to-performance ratio. For export-compliant models, contact Dharmanandan Techno Project Pvt. Ltd. (DTPPL).

With over 12 years of experience and thousands of successful installations, Dharmanandan Techno Project Pvt. Ltd. (DTPPL) is a leader in Juice Manufacturing and Production Plant technology. We offer ISO-certified machinery, in-house R&D, and 24/7 service support across the globe.