- 166-169, Shiv Vity Industries-3, N-48 Tal- Kamrej, Surat, Gujarat, India
Cold Drink Manufacturing Machine & Plant
Carbonated soft drinks form the largest segment within the “Aerated Soft Drinks” category, which also includes juice-based beverages and products like squash, sharbat, and syrup. This carbonated soft drink plant category encompasses a variety of beverages, such as orange, lime, and lemon-flavored drinks, as well as soda water. These carbonated drinks typically contain water, carbon dioxide, colorants, additives, and preservatives. In a tropical country like India, where summers can be extremely harsh, the demand for aerated soft drinks is significant, making it a substantial market segment.
The main raw materials required are sugar, citric acid, essence, activated carbon, caustic soda,glucose & carbon-di-oxide.
Sugar solution jacked tanks, Sugar Filter Press, PHE systems, Syrup Storage Tank, Flavor Tanks, Co2 manifold, Mixomatic, water treatment plant, chiller, packaging line.
- 6bpm semi auto CSD plant
- 10bpm semi auto CSD plant
- 30bpm semi auto CSD plant
- 40bpm semi auto CSD plant
- 40bpm Fully auto CSD plant
- 60bpm Fully auto CSD plant
- 90bpm Fully auto CSD plant
Operations of DTPPL Soft Drink Manufacturing Machines
The manufacturing of soft drinks is a complex process that requires precision, especially in a tropical country like India where the demand for aerated soft drinks surges during hot summers. DTPPL’s manufacturing machines are specifically designed to handle the intricacies of producing high-quality soft drinks, from energy drinks to flavored sodas. Below is an overview of how these machines work to produce consistently refreshing beverages.
Water Clarification in Carbonated Soft Drink Plant
1. Initial Water Treatment
- Coagulation: The process begins with coagulation, where a coagulant (usually a gelatinous precipitate) is added to the water. This substance effectively binds with suspended particles, increasing their size, which makes it easier for filtration systems to trap them.
- Filtration: After coagulation, the water passes through sophisticated filters, typically composed of sand and gravel layers, which remove these larger particles.
- Chlorination: To ensure the water is free from bacteria and organic contaminants that could affect the taste and safety of the drink, chlorination is employed. This involves adding a controlled amount of chlorine to the water.
2. Water Quality Enhancement
- PH Adjustment: Lime or similar agents are added to adjust the alkalinity of the water, bringing it to the desired pH level for optimal drink flavor and stability.
- Dechlorination and Sterilization: Once the desired microbial safety level is achieved, the water undergoes dechlorination using activated carbon filters to remove any excess chlorine and further purify it from organic impurities.
- Deaeration: Prior to mixing with other ingredients, the water is deaerated through a vacuum pump to remove dissolved air, preventing oxidation and flavor loss.
Ingredient Mixing with Precision
3. Syrup Preparation and Dosing
- Ingredient Compatibility: Ingredients such as sugar, flavor concentrates, and additives are prepared and moved to a dosing tank, where they are added in a specific sequence to ensure compatibility and stability.
- Batch Mixing: The ingredients are then transferred to a batch tank where they are thoroughly mixed to create consistent and homogenous syrup. The syrup is sterilized using ultraviolet radiation or flash pasteurization to ensure safety and longevity.
4. Carbonation Process
- Temperature and Carbonation: The syrup is carefully combined with the treated water, and carbonation is introduced. The solubility of carbon dioxide is managed by adjusting the temperature, ensuring a perfect fizz. Carbonators with cooling systems are employed to maintain the optimal temperature during carbonation.
Final Steps in Beverage Production with Cold Drink Plant
5. Soft Drink Filling and Packaging
- Automated Cold Drink Filling: The final beverage is transferred to filling stations where it is canned or bottled. DTPPL machines ensure that the filling is done under precise pressure conditions to maintain carbonation levels and prevent contamination.
- Sealing and Labeling: Once filled, the containers are securely sealed with pressure-resistant closures and accurately labeled to reflect the brand and beverage type. This step is crucial for brand recognition and consumer trust.
- Soft Drink Packaging: The final step involves packaging the sealed and labeled containers into cartons for distribution. DTPPL’s advanced packaging machines are designed to handle various packaging formats efficiently; ensuring products are ready for shipping and retail distribution.
DTPPL’s soft drink manufacturing machines are engineered to optimize every phase of production from water treatment to packaging, ensuring that every bottle of soft drink meets the high standards expected by consumers. Our comprehensive understanding of the challenges inherent in soft drink production in tropical climates has led to innovations that enhance the efficiency and quality of beverage production.
Innovative Design and Efficiency in Soft Drink Manufacturing Plants
DTPPL’s energy drink manufacturing plants are designed with a focus on innovation and efficiency, incorporating advanced systems such as Clean in Place (CIP), automated dosing, and rigorous sanitation processes. The integration of state-of-the-art filtering, refrigeration, and monitoring technologies ensures the production of high-quality energy drinks. Furthermore, DTPPL’s commitment to excellence is evident in the cold drink plant’s sophisticated control and automation systems, which streamline operations from bottling to palletizing. With facilities equipped for blow molding, carton filling, and comprehensive storage solutions, DTPPL stands as a leader in the industry, capable of meeting the growing demand for energy drinks with precision and reliability.
Key Advantages of DTPPL Soft Drink Machines
DTPPL’s soft drink machines are designed to meet the dynamic needs of modern beverage production with a focus on cost-efficiency and minimal environmental impact. These machines stand out for their efficient operation, ensuring rapid production without compromising on quality. Built to last, their sturdy construction guarantees durable performance under continuous industrial use. Additionally, they incorporate environmentally friendly features that help reduce both waste and energy consumption, making them a responsible choice for businesses aiming to optimize their production lines while contributing to global sustainability efforts.