Designed for filling carbonated beverages such as CSD, soda, and carbonated juices into PET bottles, this fully automatic machine streamlines the entire process. From air conveying to rinsing, filling, and capping, all operations are seamlessly integrated. Controlled by a touch-screen PLC, the machine features full automation, including level control in the drink tank and magnetic torque-controlled screw capping, ensuring precise and efficient operation.
DETAILS OF EQUIPMENT | DESCRIPTION(SEMI AUTOMATIC) | |
R O Plant 2000 LPH | 1.5HP Raw Water Pump-ACM9,1465 Vassals, Multiport Valves, Dosing Pump,20”Jumbo Micro Housing, 20”Jumbo Micron Filter ,High Pressure Water -3HP.Pump, Membrane Housing, Membranes ,Flow Meters Square,3Phase SS Panel Box, Pressure Gauges , SS Skid 400mm Long, UV System SS., Carborn25Kg., Sand. | |
SS Balance Tank 1 No. & MS Stand | Tank -1000Ltrs.1.5 mm SS304 Tank with MS Stand | |
Sugar Solution Jacketed Tank 500ltrs | I & II Layer 3mm SS304 III Layer 1.5mm SS 304 with 12 KW Heaters with Heat Transfer Oil 160 Ltr. | |
Filter Press Tank for Sugar Solution | SS Filter Tank for Sugar Solution 3 mm thick SS304 tank with double layer filter, Filter Cloth-3Nos. (20 Micron Nylon Heat Resistant), PHE. For Cooling Sugar Syrup, SS Cladding, MOP (BAR)-6, No. of tightening Bolts-6. | |
SS Pump for Sugar Solution | Centrifugal SS Pump -2HP., 3Phase, | |
Cooling Tower 50 TR ( Customized ) | FRP Induced Draft Round body Basin, 2 HP Water Pump, (Kirlosker)3 Phase-2Nos., 2HP. Fan Motor. | |
Syrup Storage Tanks with Stirrer | 500 Ltr. Capacity – 2Nos. 1.6mm thickness and 0.5 HP Motor Gear Box -36RPM for Stirrer. | |
SS Control Panel Box for SUGARSOL.,PHE &Flavour Storage | SS 304 Box with T.C. contactors reputed Company Wires & Cables, Programmable Digital Temperature Display & Control, OLRs and Preventer. | |
Model 26TR Chiller | 13TR Each – Two Circuits, Electrical Panel Controls, Water Cooled Condenser, Shell and Tube Evaporator | |
Insulated Glycol Tank | Insulated Glycol Tank with 500Litres Capacity. and 2HP Pump Motor-2Nos.(For Glycol Pumping) | |
Air Compressor – 2HP | Air Compressor -2HP, 3Phase. | |
CO2 Regulator System | 4Stage Manifold Gas Bank with Filter, Co2Gas Heater,Regulator, Solenoid Valve and with Digital Control. | |
Bottle Rinsing Machine | Bottle Rinsing / Washing Machine with 2Heads | |
18 Head filling machine Rotary | SS 304 Body, 18 counter pressure filling valveswith high pressure protection valve and variablespeed control | |
SS Pipe Lines | 1″ SS 304 Pipeline for Syrup – up to 100Ft | |
Capping Machine | Adjustable Torque, SS 304 1/2HP. Motor. | |
Electrical Wiring for all equipment | Quality Wires & Cables (Capacity as per Load) | |
Conveyor | 18Ft in Length SS 304 Grade, with Heating Air Guns-2Nos., | |
Inspection Panel | 4 x 18 Watts Florescent Lamps with Electronic Ballast& SS 304 Body | |
Mixomatic Unit with Digital CO2 Control, PLC Operated. | Kirlosker Vacuum Pump, 1 HP CNP Pumps – 2 Nos., 2HP High Pressure CNP Pump, speciallydesigned PLC, SS304 Tanks (2 Insulated Tanks),Capacity 1000 LPH, SS304 Frame,300mm DiaTanks. | |
Shrink Packing Machine | Taiwan Make | |
Sleeve Sealing Machine | Taiwan Make | |
Video Jet Printer | 3 Line Ink jet Printer | |
MCB Panel | MCB Panels | |
Sugar Hopper | Sugar Hopper-1No. | |
CPVC, PVC and GI Pipelines, Cable Stretcher and Civil works under customer scopeInstallation Charges Extra |
Details | Detailed Description |
Chiller – 5 TR | 5 Tr chiller without door air cooled condensing Unit, control panel and Glycol tank 150 lits. |
Co2 Control | CO 2 Gas Bank with filter and anti-freezing technology 2 stage manifold. |
2 Head Filler | 2 Head Filler pneumatic application complete with Programmed logic control |
Syrup Tank | Syrup Tank 125 Liters. capacity with Stirrer extra |
Mini MIXOMATIC | PLC operated Mini Mixomatic Unit with Carbonator and double PHE 150 liters. Capacity per hour. |
Capping | Capping machine with Magnetic torque adjustment ¼” HP motor. |
Rinse | Two head bottle rinsing machine ½” HP pump motor with pressure tank. |
R O Plant 250 LPH | R O Plant 250 LPH |
Air Compressor | Air Compressor 2 HP with Starter |
Sugar solution tank | Sugar Solution Heating Tank with stirrer 125 liters. |
SS filter tank | SS Filter Tank 150LPH with 2 sets filter bags for filtering Sugar Solution With Pump Motor 1 HP |
SS Pipe Line | SS pipe line and inter change flow plate for syrup section pipe line up to 50 feet. |
Wiring for all equipment | Complete wiring with MCB control panel Box. |
SS Control Panel Box | SS control panel for syrup section. |
Manual Batch Coder | Manual batch coder |
DETAILS OF EQUIPMENT | DESCRIPTION |
R O Plant 2000 LPH | FRP RO Plant with Pre Filtration |
SS Balance Tank 1 No. & MS Stand | Tank -1000Ltrs.1.5 mm SS304 Tank with MS Stand |
Sugar Solution Jacketed Tank 500ltrs | I & II Layer 3mm SS304 III Layer 1.5mm SS 304 with 12 KW Heaters with Heat Transfer Oil 160 Ltr. |
Filter Press Tank for Sugar Solution | SS Filter Tank for Sugar Solution 3 mm thick SS304 tank with double layer filter, Filter Cloth-3Nos. (20 Micron Nylon Heat Resistant), PHE. For Cooling Sugar Syrup, SS Cladding, MOP (BAR)-6, No. of tightening Bolts-6. |
SS Pump for Sugar Solution | Centrifugal SS Pump -2HP., 3Phase, |
Cooling Tower 50 TR ( Customized ) | FRP Induced Draft Round body Basin, 2 HP Water Pump, (Kirlosker)3 Phase-2Nos., 2HP. Fan Motor. |
Syrup Storage Tanks with Stirrer | 500 Ltr. Capacity – 2Nos. 1.6mm thickness and 0.5 HP Motor Gear Box -36RPM for Stirrer. |
SS Control Panel Box for SUGARSOL.,PHE &Flavour Storage | SS 304 Box with T.C. contactors reputed Company Wires & Cables, Programmable Digital Temperature Display & Control, OLRs and Preventer. |
Model 26TR Chiller | 13TR Each – Two Circuits, Electrical Panel Controls, Water Cooled Condenser, Shell and Tube Evaporator |
Insulated Glycol Tank | Insulated Glycol Tank with 500Litres Capacity. and 2HP Pump Motor-2Nos.(For Glycol Pumping) |
Air Compressor – 2HP | Air Compressor -2HP, 3Phase. |
CO2 Regulator System | 4Stage Manifold Gas Bank with Filter, Co2Gas Heater,Regulator, Solenoid Valve and with Digital Control. |
Filling machine | RFC 8 x 8 x 4 with cap Hopper and 8 feet in feed Air blower conveyor and 16 feet Out feed conveyor, |
SS Pipe Lines | 1″ SS 304 Pipeline for Syrup – up to 100Ft |
Electrical Wiring for all equipment | Quality Wires & Cables (Capacity as per Load) |
Conveyor | 18Ft in Length SS 304 Grade, with Heating Air Guns-2Nos., |
Inspection Panel | 4 x 18 Watts Florescent Lamps with Electronic Ballast& SS 304 Body |
Mixomatic Unit with Digital CO2 Control, PLC Operated. | Kirlosker Vacuum Pump, 1 HP CNP Pumps – 2 Nos., 2HP High Pressure CNP Pump, speciallydesigned PLC, SS304 Tanks (2 Insulated Tanks),Capacity 1000 LPH, SS304 Frame,300mm DiaTanks. |
Shrink Packing Machine | Taiwan Make |
Sleeve Sealing Machine | Taiwan Make |
Video Jet Printer | 3 Line Ink jet Printer |
MCB Panel | MCB Panels |
Sugar Hopper | Sugar Hopper-1No. |
Details of the Equipments | Detailed Description |
R O Plant 500 LPH | ½” HP Raw Water Pump- Vessels, Multiport Valves, Dosing Pump,20” Jumbo Micro Housing, 20” Jumbo Micron Filter, High Pressure pump -1HP., Membrane Housing, Membranes, Flow Meters, SS Panel Box, Pressure Gauges, SS skid, SS UV System, Carbon, Sand. |
Air Compressor 2 HP with Starter | Air compressor 2 HP, 3 phase with pneumatic operator process. |
5 Tr chiller | 5 Tr chiller with air cooled condensing Unit and glycol tank 150 Liters. capacity. |
CO 2 Gas Bank | CO 2 Regulator with filter and anti-freezing technology, 2 stage manifolds in anti-freezing system operated process. |
4 Head Filler | 4 Head Filler with pneumatic operated control with PLC |
Mini MIXOMATIC Unit | Mini Mixomatic de-aeration with vacuum controlling with double PHE. Before and after carbonation, control PLC, touch screen HMI, 250 liters. Capacity per hour. |
Capping machine | Capping machine with Magnetic torque ¼” HP motor. |
Rinse | Bottle Rinsing two head ½” HP pump motor with pressure tank. |
Sugar Solution Tank | Sugar Solution Heating Tank with stirrer 250 liters. (Gas Type) |
Syrup Tank | Syrup Tank 250 Liters. 2 Nos. with stirrer |
SS Pipe Line | SS Pipe Line up to 50 feet and inter change flow plate for syrup section |
Electrical Wiring | Complete wiring with MCB control panel box. |
SS FILTER TANK | SS Filter Tank 500LPH with 2 sets filter bags for filtering Sugar Solution With SS Pump Motor 2HP. |
Control Panel | SS Control Panel Box for syrup section. |
Manual Batch Coder | Manual Batch Coder. |
CPVC, PVC and GI Pipelines, Cable Stretcher and Civil works under customer scope.Installation Charges Extra |
DETAILS OF EQUIPMENT | DESCRIPTION(SEMI AUTOMATIC) |
R O Plant 4000 LPH | 1.5HP Raw Water, Vessels, Multiport Valves, Dosing Pump 20” Jumbo Micro Housing, 20” Jumbo Micron Filter, High Pressure -3HP.Pump, Membranes Housing, Membranes Flow Meters Square,3Phase SS Panel Box, Pressure Gauges Oil, SS Skid 400mm Long, UV System SS 1Mtr., Carborn25Kg., Sand. Capacity of 4000 LPH. |
SS Balance Tank 4000L 1 No. & MS Stand | Balance Tank -4000Ltrs. Capacity, SS304 Grade 1.6 mm thickness with Water Level Indicator. |
Sugar Solution Jacketed Tank 1000ltrs | SS304 Grade with three layers (Outer layer with insulation and inner layer with heat transfer Oil. 4Nos.Heaters – 6KW Capacity each. Heavy duty Stirrer with motor gear box and 4Thermostats. |
Filter Press Tank for Sugar Solution 2000L | Specially Designed SS 304 Grade Tank with Filter Cloth, Pressure Gauge, Air Release Valve. |
SS Pump for Sugar Solution | Branded Heavy duty SS304 Graded Pump Motor withMechanical Seal with SS Pump and Motor Protection Cover. Centrifugal SS Pump -2HP., 3Phase, |
Cooling Tower 100 TR (Customized ) with 3HP Fan | Specially Designed Cooling Tower with Two Inlets. 100TR Capacity with 3HP Fan Motor, Two Nos.2HP Kirloskar Mono Block Pump Sets. SS Body Automatic Control Panel with suitable OLR and Indicating Lamps. |
Syrup Storage Tanks with Stirrer 1000Ltrs. Capacity-4Nos. | SS304 Grade Material with Stirrer and suitable Motor Gear Box. |
SS Control Panel Box for SUGAR SOL.,PHE &Flavour Storage | SS 304 Grade Box with heavy duty contactors, OLR’s,Indicating Lamps and Digital Programmable Temperature Display & Controller. |
Chiller 39TR | SS304 PUF insulated Glycol Tank 1000Ltrs capacity,39TR,(Three Circuits each 13TR)Water Cooled on line Chiller built in compressors, Shell & Tube Evaporator N Condenser, Emersion Compressor, Danfos /Emersion Expansion Valve N Filter Drier, SS 2HP Pump- 3Nos. Electrical and Controls Digital Programmable power safety Device. |
Insulated Glycol Tank | Insulated Glycol Tank with 500Litres Capacity. and 2HP Pump Motor-2Nos.(For Glycol Pumping) |
Air Compressor – 5HP | Air Compressor -5 HP, 3Phase. |
CO2 Manifold System | 8 Stage Manifold with Regulator, Heater, Filter, withProgrammable Digital Temperature Controller. |
Automatic RFC 18X18X9 Filling Machine 90BPM | SS 304 Body, 18 Head Rinsing, 18 Head counter pressure filling valves and variable speed control 9 Head Capping, with inlet Air Conveyor and Cap Elevator. |
SS Pipe Lines | 1″ SS 304 Pipeline for Syrup – up to 100Ft |
Electrical Wiring for all equipment | Quality Wires & Cables (Capacity as per Load) |
Conveyor 2 Nos | 18Ft in Length SS 304 with branded Motor & Gear Box along with Speed Controller. |
Inspection Panel | 4 x 18 Watts Florescent Lamps with Electronic Ballast& SS 304 Body |
Mixomatic Unit – 2000LPH. | Fully Automatic Mixing Unit with – 7Stage Operation –With Accuracy in mixing of Syrup and water. De-aeration through Vacuum Tank, Specially Designed Bag Type Filter for beverages before carbonation, PHE with buffer tank to maintain required temperatures for beverage before carbonation, zig zag multi stage plate type carbonator with two stage Co2 Spray, Digital Controller to maintain accurateCo2 Pressure in the carbonator, Second PHE to maintain beverage temperature after carbonation to avoid problems in filling of beverage. All the Tanks fitted with Sensors to maintain accurate Levels. 450mm Dia Tanks – 3Nos. |
Shrink Packing Machine | Taiwan Make |
Sleeve Sealing Machine | Taiwan Make |
BOPP Labeller 120BPM | BOPP labeller 120BPM. |
Video Jet Printer | 3 Line Ink jet Printer |
MCB Panel | Branded Heavy Duty MCB’s Panel with Suitable AMP’S& Bulbar |
Sugar Hopper | Sugar Hopper-1No. |
Diesel Boiler | Diesel Boiler. |
Filter Cloth-3Nos. | 10 Micron Nylon Heat Resistant Food Grade |
Details of the Equipment | Detailed description |
RO PLANT 2000 LPH | 1.5 HP Raw Water Pump- Vessels, Multiport Valves, Dosing Pump, 20” Jumbo Micro Housing, 20” Jumbo Micron Filter, High Pressure pump -1HP, Membrane Housing, Membranes, Flow Meters, SS Panel Box, Pressure Gauges, SS skid, 400mm long UV System SS, Carbon, Sand. |
Sugar Solution jacketed Tank 1000 Liters. | I & II Layer 3mm SS304 III Layer 1.5mm, SS 304 with 12 KW Heaters with Heat Transfer Oil 120 Liters. |
Filter Press Tank for Sugar Solution | SS Filter Tank for Sugar Solution 3 mm thick SS304 tank with double layer filter, Filter Cloth-3Nos. (20 Micron Nylon Heat Resistant), PHE. For Cooling Sugar Syrup, -6, Centrifugal SS Pump-2HP, 3Phase for Sugar Solution. |
Cooling Tower –60TR (Customized) | FRP Induced Draft Round Body, Basin, 2HP Water Pump, 3Phase-2Nos. with 2HP Fan Motor. |
Syrup Storage Tanks with Stirrer | 1000 Liters. Capacity – 2Nos., 2mm thickness and 0.5 HP Motor Gear Box for Stirrer. |
SS Control Panel Box for Sugar solution , PHE & Flavor Storage | SS 304 Box with T.C. contactors reputed Company Wires & Cables, Programmable Digital Temperature Display, &Control, OLRs and Preventer. |
Chiller – 26TR. | 13TR Each 2Circuits, Electrical Panel Controls, Water Cooled Condenser, BPH Evaporator, Insulated Glycol Tank with 450Ltrs. Capacity and 2HP Pump Motors-1Nos for Glycol Pumping |
Air Compressor – 1 No. | Air Compressor -5HP, 3Phase. |
CO2 Regulator System- Gas Bank | CO 2 four stage Manifold with Regulator, Solenoid Valve, Anti Freezing system, temperature controller and Double Filtration process using Micron and Super micron water dipping process |
RFC Machine 12x 12 x 6 | Fully Automatic Mono-bloc Rotary Rinse, Filler and Capper suitable for PET bottle from 200ml to 1500 ml. Cap Elevator. |
Conveyor | 18 feet in feed air blower conveyor and 16 feet out feed conveyor. |
SS Pipe Lines | 1” SS 304 Pipeline for Syrup – up to 100Ft. |
Electrical Wiring | Electrical Wiring for All the Equipment with Quality Wire and Cables as per Load. |
MCB Panel | MCB Panel with branded MCBs |
MIXOMATIC Unit with Digital CO2 Control, PLC operated. 5 tank model | Vacuum Pump-1No, 1 HP CNP Pumps – 2 Nos., HP High Pressure CNP Pump-1 No., specially designed PLC, SS304 Tanks (2 Insulated Tanks), Capacity 1000 LPH, SS304 Frame,300mm dia. Tanks-3Nos. Touch screen HMI. |
Shrink Packing and Sleeve Sealing Machine | 2Nos. heater modes and Max.28 KW heating with suitable blowers and temperature display |
Video jet Printer | 2 Line Video jet Printer |
Sugar Hopper | Sugar Hooper -1 No. |
Inspection panel | Inspection panel |
CPVC, PVC and GI Pipelines, Cable Stretcher and Civil works under customer scope Installation Charges Extra |
DTPPL’s Carbonated Soft Drink Filling Machine is a state-of-the-art solution for efficiently filling carbonated beverages in PET bottles. With its full automation, integrated operations, and advanced features, it enhances productivity, ensures product quality, and provides versatility for various beverage types. Choosing DTPPL means partnering with a reliable manufacturer dedicated to delivering high-quality machinery and exceptional customer support. Enhance your production capabilities with DTPPL’s Carbonated Soft Drink Filling Machine and experience the difference in efficiency and quality.